Flexible Bending Center Production Line

Production Line Overview

D.K. Histron's flexible bending center production line covers the entire process from R&D design, component assembly, machine commissioning to factory testing. Located in a 1,300㎡ self-owned workshop, operated by a 38-person technical team, annual capacity meets the 40 million RMB turnover demand.

Core Products

• HC series pressure arm: HC-1200/1600/2000/2500/3200, 13-16 axis control, cold plate 1.5-2.0mm/SS 1.0-1.5mm, min. quadrilateral size 180×280mm

• HC-F series suction cup: HC-F1200/2000, 7-16 axis control, cold plate 1.0mm/SS 0.5mm, min. quadrilateral size 70×200mm

Technical Advantages

• Self-developed control system with complete source code, open API for MES/ERP integration

• Motion control card supports 24-64 axes, EtherCAT bus control

• Visual programming interface, drag-and-drop path generation, quick learning for beginners

• Real-time monitoring auto-corrects springback and thickness deviation

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Fully Automatic Laser Cutting Production Line

Production Line Overview

The fully automatic laser cutting production line integrates uncoiling, leveling, feeding, and laser cutting, achieving continuous production from coil to finished parts. Controlled by CNC system with touch screen setting and auto-stop function.

Core Components

• Uncoiler: Holds coil, stable unwinding

• Multi-roller leveler: Eliminates internal stress, ensures flat surface

• Feeder: Servo motor + high-precision lead screw, precise feed length control

• Laser cutter: Fiber laser, high-speed high-precision cutting

• Conveyor table: Automatic finished plate conveying

Technical Advantages

• Fast cutting speed, smooth surface, no plate damage

• Unaffected by processing shape or material hardness

• Saves mold investment, material cost

• Easy operation, stable performance, high safety

• High openness, standalone use or integration with punch/shear, forming, welding machines

Applications

Processes coils of cold-rolled steel, galvanized steel, stainless steel into various sized plates, suitable for sheet metal fabrication, kitchen equipment, enclosures, elevators, medical devices, environmental equipment, etc.

Qingdao D.K. Histron Intelligent Equipment Co., Ltd. is a developer and manufacturer focusing on high-end intelligent sheet metal equipment. Since 2018, it has been engaged in the independent R&D of flexible bending centers, laser cutting machines, automatic flanging machines, and core CNC systems. The company owns a 1,300㎡ workshop, a 38-person technical team, with an annual turnover of 40 million RMB, possessing stable R&D and production capabilities.

OEM/ODM Service Scope

• Product Customization (ODM): Customize auxiliary folding knives, power hinge knives, bending height, presser foot lifting functions, etc., according to customer requirements to meet special needs of different processing scenarios.

• OEM Production: Produce private-label equipment for customers, with client branding on the machine body, providing complete factory testing and quality assurance.

• Control System Secondary Development: With complete source code ownership of the control system, we can open API interfaces per customer requirements to connect with their MES/ERP systems, enabling deep integration into smart production lines.

• Appearance & Structure Customization: Based on high-strength plate welded frames (Q235B/Q335B), equipment dimensions, colors, guard designs, etc., can be adjusted to match client brand image.

Technical Support & Quality Control

• Self-developed Advantage: All core control systems are self-developed with source code ownership, enabling quick response to customer modification needs without third-party restrictions.

• Full-process Quality Traceability: Each machine is assigned a unique user profile, recording from raw material intake to assembly and debugging, ensuring traceable quality.

• International Quality Standards: ISO9001 quality system certified, strictly implementing a one-year warranty policy.

• Free Software Upgrades: Free routine software upgrade services provided (except for new feature development), continuously optimizing equipment performance.

Cooperation Process

1. Requirement Communication: Customer provides customization needs (functions, dimensions, branding, software interfaces, etc.)

2. Solution Design: Engineers develop technical solutions and quotations based on requirements

3. Prototype Confirmation: Prototype machine can be produced for customer testing and confirmation

4. Mass Production: Proceed to batch OEM/ODM production after confirmation

5. Factory Testing: Each machine undergoes full-function testing with quality reports

6. Delivery & After-sales: Delivery as agreed, supported by comprehensive after-sales service network

 Core Advantages

• Technology Independence: Both control system and mechanical design are self-developed, allowing deep customization

• Flexible Production: Adapts to high-mix low-volume customization, lowering MOQ (minimum 1 set)

• Cost Control: Batch assembly line, high-quality supply chain, providing cost-effective OEM services

• After-sales Guarantee: One year warranty time, longlife soft upgrade free

Company R&D Background

Qingdao D.K. Histron Intelligent Equipment Co., Ltd. has focused its research and development efforts on the core technology of flexible bending centers in the field of metal sheet processing since 2018. The company formed a strong and experienced R&D team with strong technical strength, continuously overcoming difficulties, and is one of the earliest high-tech enterprises in China to devote itself to the research and development of high-end intelligent automatic bending centers, automatic flanging machines, and core flexible bending CNC systems.

R&D Milestone

After years of dedicated technical accumulation and unremitting innovation, the company successfully developed a fully automatic bending center with international advanced level in 2020. This achievement marks a true milestone in localization in the field of high-end intelligent sheet metal processing equipment, breaking foreign technology monopolies and ensuring supply chain security with independent and controllable core technology.

Core R&D Advantages

1. Self-Developed Control System

The bending center control system adopts the mode of upper computer numerical control system and motion control card. The upper computer numerical control system has a simple and easy to learn human-computer interaction interface, and supports visual programming of graphics.

Key Technical Specifications:

• Motion control card supports 24 axes natively

• Expandable to 64 axes with EtherCAT bus control

• Powerful positional computing capabilities for improved automated production efficiency

2. Complete Source Code Ownership

The company owns the complete source code of its control system, which provides significant advantages:

• Can easily open API interfaces for deep integration with customer MES/ERP systems

• Enables seamless connection with upstream laser cutting machines and downstream AGV systems

• Becomes a natural component of smart factory environments

• Supports customization for specific customer requirements without third-party restrictions

3. Precision Control Technology

The self-developed flexible bending control system combines high-precision servo drive and sensing technology to achieve industry-leading bending accuracy. Key features include:

• Real-time monitoring and warning: Automatically corrects sheet springback and thickness deviation issues

• Closed-loop control: Ensures strict quality requirements for high-end intelligent manufacturing

• Graphical error detection programming: Users input bending dimensions and instructions, system automatically completes programming and displays forming results for verification

4. Multi-Axis Linkage Capability

The R&D team has developed advanced multi-axis linkage control capabilities:

• Standard configuration supports 64 axes

• Motherboard supports concurrent linkage of up to 24 axes

• C-axis rotation speed and accuracy improved through continuous optimization

R&D Focus Areas

The company's R&D efforts are concentrated on several key areas:

R&D Team & Facilities

The company operates within a 1,300㎡ workshop with a 38-person team, including dedicated R&D personnel who have been working on bending technology since the company's founding in 2018. The team possesses deep expertise in:

• Mechanical design and engineering

• Control system development

• Motion control algorithms

• Automation integration

• User interface design

Quality Assurance in R&D

All R&D activities are conducted within the framework of the company's ISO9001 quality management system. The company establishes unique user profiles for each device, tracking and recording relevant information about equipment use to continuously improve product design based on real-world feedback.

Future R&D Direction

The company remains committed to promoting the transformation and upgrading of the sheet metal processing industry towards intelligence, flexibility, and high precision. R&D efforts continue to focus on:

• Enhancing automation integration capabilities

• Improving energy efficiency and reducing operating costs

• Expanding application possibilities for new materials and industries

• Strengthening cloud-based monitoring and maintenance solutions

Through dedicated R&D since 2018, Qingdao D.K. Histron has established itself as a technology-driven manufacturer capable of providing efficient, stable, and reliable intelligent equipment solutions for global customers.